The first question most people will ask when they see
this page is, "Why would I want to degree my cam?" The answer is
that most people wouldn't. However if you decided to build
adjustable cam sprockets, you would do this in order to determine how
your adjustments have affected the valve timing. You might also
do this if you want to see how close the factory tolerances are to
where the numbers are supposed to be.
For what it's worth, one tooth on the timing belt is worth about 9
degrees of cam rotation and 18 degrees of crank rotation. Based
on computer simulations, a mere retard of 4 crank degrees will boost
power by 6hp at redline with a minimal expense of low end torque.
An advance of 4 degrees will cost 11hp at redline but boost low end
torque a little. So for those who want to fine tune their
engines, this is a subject worth understanding.
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There is the Comp Cams Degree Kit in the Box.
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These are the goodies inside the box.
There is also a VHS tape describing what to do with the kit - on a
small bock chevy (pushrod).
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This is a piston stop. It screws into the
spark plug hole and stops the piston at an exact point prior to TDC.
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This is a degree wheel. In this picture it
is installed as shown in the video. This is the difficult way to
do it.
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Building up the center with a little electrical
tape, the degree wheel will slide over the crank bolt. This is
much MUCH easier to work with.
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Here's a shot of the installed degree
wheel. Note the piece of wire (included in the kit) attached as a
pointer for the wheel.
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This is a shot of the dial gauge and mounting
bracket that come with the kit. The easiest way to make this work
is to cut the threaded part off the bottom and weld a bolt in its place
that can screw into the valve cover hole.
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Prior to taking measurements, the gauge should
be zeroed at max lift. Tests are performed on cylinder #1 in the
rear bank and cylinder #4 on the front bank.
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Measurements can be taken at various markings on
the gauge and averaged. 30/1000ths, 40/1000ths, 50/1000ths, etc... |
Theory,
Numbers, Concepts, etc:
General Points to
Understand
Discussing cam retard and advance can get a little tricky when you
start thinking about crank degrees vs. cam degrees and when you think
about the relative rotation of the cam sprocket with respect to the
cam. When working with these things, keep the following points in
mind:
- The crank rotates twice in the time it takes a cam to rotate
once. Therefore, there are 720 crank degrees and 360 cam
degrees. 1 cam degree equals 2 crank degrees.
- The crank and cams on the engine rotate in a clockwise direction
when you are facing the pulley side of the engine. Thus,
advancing the cam means turning it clockwise so that the intake valve
opens sooner with respect to the crank rotation. Retarding the
cam is turning it backwards so that the intake valve opens later with
respect to the crank.
- Timing is all based off of the #1 cylinder (rear head) top dead
center. Because this is a 4 stroke engine, the #4 cylinder
(middle of front head) can also be used to check the timing of that
cam. This is because #4 is out 360 degrees out of phase with
cylinder #1. Thus, both cylinders are at TDC at the same time
with the corresponding valve events happening during opposite
rotations. Since there are only 360 degrees you can measure on
the crank, these two cylinders are indistinguishable for our purposes.
- One tooth on the timing belt is the equivalent of 18 crank
degrees. 18 degrees of advance or retard will kill performance on
both the top and bottom end. Any "tuning" performed would be at
max +/- 6 degrees from the centerline.
- When advancing or retarding the cam it is important to keep in
mind that you are also altering the piston to valve clearances.
For the 8.85:1 comrpession 3.0, this isn't a problem because it isn't
an interference engine. For anyone who has dropped in 10:1
pistons, you'll want to make sure any adjustments you make don't cause
the pistons to collide with the valves.
- All discussion here will be in terms of crank degrees.
Chrysler Stock 3.0 Valve Timing
On the earlier Chrysler
applications, `87, `88, and `89, the valve
timing is as follows:
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IVO (Intake Valve Opens) |
19 BTDC (Before Top Dead Center) |
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IVC (Intake Valve Closes) |
57 ABDC (After Bottom Dead Center) |
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EVO (Exhaust Valve Opens) |
57 BBDC (Before Bottom Dead Center) |
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EVC (Exhaust Valve Closes) |
19 ATDC (After Top Dead Center) |
Mapped out on a chart
showing all 720 degrees of crank rotation for one
4 stroke cycle this valve timing looks like the following. In this case, the centerline of the intake lobe should
come 109 degrees after TDC.
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On the later Chrysler applications, the valve timing is as follows:
|
IVO (Intake Valve
Opens) |
19 BTDC (Before Top Dead
Center)
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IVC (Intake Valve
Closes)
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59 ABDC (After Bottom
Dead Center)
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EVO (Exhaust
Valve Opens)
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59 BBDC (Before Bottom
Dead Center)
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EVC (Exhaust
Valve Closes) |
19 ATDC (After Top Dead
Center)
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Mapped out on a chart
showing all 720 degrees of crank rotation for one
4 stroke cycle this valve timing looks like the following. In this case, the centerline of the intake lobe should
come 110 degrees after TDC.
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Calculating
Where the Centerline Should be
A custom cam should come with the centerline specification on the
card. In order to calculate the centerline angle for another cam
based on known valve timings, do the following, looking at the intake
valve.
For the intake valve timing opening at 19 BTDC and closing at 59 ABDC,
consider TDC = 0 degrees.
Then calculate the total duration or time the valve spends open in
degrees of crank rotation.
(19 degrees before TDC) + (TDC to BDC = 180 degrees of rotation) + (59
degrees after BDC)
19 + 180 + 59 = 258 degrees of duration.
The center of the lobe will occur halfway through that duration.
258 ÷ 2 = 129 degrees.
Since we know the valve start to open 19 degrees before TDC and the
center line falls 129 degrees, we can subtract 19 from 129 to get the
crank position after TDC. 129 - 19 = 110.
Instructions:
Prepare the Engine
This procedure is best done in
conjuction with changing the timing belt. If you do this, you'll
have easy access to all of the parts and will be able to see all of the
timing marks. If your timing is already set, you will still have
to remove the crank pulley and the timing cover to do this although is may
be possible to disassemble fewer components than you would if you
actually removed the timing belt. It also may not be possible to
pull this off. The following assumes you've already removed
everything down to the timing cover and that you have a belt on the
sprockets.
1. Remove the upper plenum at the least, in
order to better see what you're doing. The lower plenum can
probably remain in place.
2. Remove the valve covers.
3. Remove all of the spark plugs/wires.
Modify the
Dial Gauge Mounting Bracket
The dial gauge mounting bracket is designed to screw into a little hole
that doesn't match anything on our engine. One way to modify it
is to cut that threaded part off and weld on a bolt that will screw
into the valve cover bolt holes. You could also build your own
bracket or rig up a set of clamps to hold things into place. This
is probably the most difficult part of the whole operation.
Degree the Crank
1. Install the degree wheel
over top of the crank bolt as shown.
If you try to hold it on with the crank bolt, you will encounter a new
meaning to the word "frustration". Since the wheel must be
adjusted at fixed crank positions, you have to be able to move it
without moving the crank. If the bolt is tight enough for you to
turn the crank in the forward direction, it won't come back out without
rotating the crank sligthly in the reverse direction. Thus, your
meansurements will already be inacurate. Instead, tape up the
middle of the wheel as shown and slide it on top of the crank bolt.
2. Install the wire pointer
using an available bolt and bolt
hole.
The goal here is to get the pointer to stay in a fixed postion on the
outside of the wheel and for it to be in a place that you can easily
see it. You can use one of the PS Pump bolts in one of the holes
on the front of the side of the engine.
3. Install the piston stop
in spark plug hole #1.
Rotate the crank so that the cam sprocket is about 1/4 rotation from
the timing mark. Fully extend the stop. Then screw it into
the spark plug hole.
4. Gently rotate the crank forward until you hit the piston
stop.
It may tighten up at points, but you'll know when you hit the stop
because it will stop cold.
5. Rotate the degree wheel so that the pointer points at 0/360
degrees TDC.
6. Gently rotate the crank backwards until you hit the stop.
7. Rotate the degree wheel to the point half way between the
current reading and zero.
Thus if the second reading was 62, rotate the wheel to 31
degrees. Your crank is now dead on with 0/360 at TDC for
cylinders #1 and #4.
8. Remove the piston stop.
9. Do a reailty check by rotating the crank until the wheel
points to zero.
Do the timing marks line up? If so, it worked. If it's more
than a fraction of a tooth off it didn't work. Try again.
Degree the Rear Cam
1. Set up your dial gauge so
that the tip of it rides the top of
the rocker directly over the end of the #1 intake valve stem.
As you rotate the crank, the cam will turn. As the cam turns, the
rocker will move up and down. At full lift, the end of the dial
gauge should be right up next to the corner of the rocker. It
shoudn't, however, go over that corner. At zero lift, it should
slide backwards on the flat part of the rocker. At no point
should there be any gap between the end of the dial gauge and the
rocker. The dial gauge should be oriented as parallel to the
valve stem as possible. Finding the optimum position will take a
few tries.
2. Rotate the crank until the #1 intake valve is at max
lift. It will sit at max lift for an extended period.
Depending on exactly what you did in the previous step, there could be
a little upward bobble right before the valve goes down. If so,
you can ignore that point. Max lift is steady point you see for a
good duration when looking at the dial.
3. Zero the dial gauge.
Rotate the outer ring on the dial gauge to zero. Then rotate the
crank 4 times around so that the valve goes up a couple times and stop
at max lift. If the gauge is still on zero, you're good to
go. If not, it moved slightly. Rezero the gauge, re-rotate,
and repeat until it stays at zero.
4. Take the forward measurement
at 0.050".
Rotate the crank in the forward direction until you see the dial dip to
0.050".
If you go past that mark, you can reverse the engine rotation, go back
past the mark, and then come at it again from the forward
direction. You want to do this to ensure that there is no slack
in the timing belt. When you hit dead on the mark, read the
degree wheel and write down the number. For a reality check, this
should read something like 8 - 15 degrees.
5. Take the reverse meansurement at 0.050".
Rotate the crank backwards past max lift, and continue rotating until
the dial goes down 1/2 to 3/4 a turn past 0.050". Then come back
slowly to the 0.050" mark. Every time you take a measurement, the
crank should be rotating in the forward direction. When it's dead
on, write down the number on the degree wheel.
6. Repeat the last 2 steps at the 0.040", 0.030", and 0.020"
markings on the degree wheel.
Note that these markings denote "negative lift" from the point of max
lift, not the absolute lift of the cam lobe. The goal is to mark
out specific points in each direction of the max lift in order to
determine the true cam centerline. The cam centerline is
essentially the middle of the max lift area on the lobe.
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| This drawing represents the shape of a cam lobe
with lines marking two of the
measurement points you will check. |
As you turn the crank and watch the dial, you'll
see that the profile you are meansuring feels more like this than a
rounded lobe. The valve quickly lifts up, max lift is maintained
for a long duration, and then the valve quickly goes down.
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When you are done measuring, your results will look something like the
following:
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Gauge Marking
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Low Num
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High Num
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0.050"
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8
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208.5
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0.040"
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11
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206.5
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0.030"
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13.5
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204.5
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0.020"
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16
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202
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7. Now you can determine the cam centerline or the average
midpoint of the measurements.
| For each set of
measurements, do the following: |
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L = Low
Measurement |
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H =
High Measurement |
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Centerline = ( (H - L) ÷ 2 ) + L |
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| For the numbers above that
would be: |
(
(208.5 - 8) ÷ 2 ) + 8
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( 200.5) ÷ 2 ) + 8 |
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(
100.25 ) + 8 |
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108.25 |
Gauge Marking
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Low Num
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High Num
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Center Line
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0.050"
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8
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208.5
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108.25
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0.040"
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11
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206.5
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108.75
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0.030"
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13.5
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204.5
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108.75
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0.020"
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16
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202
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109.00
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Average:
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108.69 |
The consistency of the centerline numbers will tell you how good of a
job you did taking measurements. They should deviate very little
if you were careful. If the numbers are wide spread,
re-measure. You may have read the degree wheel wrong. Once
you've got some good results, average them to get your final
number. In this case, it came out 108.69 degrees.
The true centerline for the `90+ 3.0 cam is 110 degrees. If the
number based on your measurements is higher, the cam is retarded
(center comes later with respect to TDC). If the number is lower,
the cam is advanced (center comes earlier with respect to TDC).
Degree the Front Cam
Follow the exact same procedure used for the rear cam on the front cam
using cylinder #4. All of the calculations are identical and you
don't have to account for a change in angle because cylinders #1 and #4
are exactly 360 degrees apart with respect to their valve events.
Tools &
Supplies:
- Degree wheel (marked 0 - 360)
- Dial gauge to measure lift
- Aparatus to hold the dial gauge
- Piston stop
- Piece of stiff wire for a pointer
- Socket, breaker bar, and extensions to turn the crank
- Electrical tape or equivalent
- Pen/Pencil & Paper
- Calculator
Notes:
- The degree kit Mike used is Comp Cams
Degree Kit #4796. It
runs about
$130 and comes with a VHS video demonstrating the proceedure on a
pushrod engine. The procedures listed above are an adaptation of
that instructions on that video for a SOHC setup. The kits as
well as the individual component
parts can be purchased through Summit Racing (www.summitracing.com), Jegs
High Performance (www.jegs.com), and
probably a bunch of other places.
- Before you dive in and try to create adjustable cam sprockets
consider a few things. First, you only want to adjust the
sprocket +/- 6 degrees max. That is a very tiny adjustment.
Second, you need some way to hold the cam in place relative to the
sprocket when torquing the bolt into place. Simply using a pulley
tool to hold the sprocket still while turning the bolt will result in
radom slippage of the cam so you may hit the mark or totally miss
it. Third, if you attmempt this you need to make sure the cam
sprocket isn't going to slip with repsect to the cam.
- Currently cam sprockets are not being produced by anyone (at
least that we know of) for the 12v SOHC 3.0. Contrary to what has
been written by one goof ball on one of the Stealth/3000GT forums, the
adjustable DOHC sprockets are NOT the same and will NOT
work. Likewise, the 24v SOHC 3.0 sprockets will also NOT
work. Why you ask? Although all of the sprockets are of the
same diameter, the DOHC and 24v SOHC sprockets have more teeth than the
sprockets on our engine.